USB & LAN Connect - Mazak Mazatrol 640

USB & LAN Connect - Mazak Mazatrol 640

Overview 

This article is for USB and/or LAN Connect hardware and includes settings, parameters, and instructions to communicate to Mazak Mazatrol 640 controls. 

Controls

  1. Mazatrol 640T, 640M
  2. Mazatrol 640T, 640M Nexus
  3. PC-Fusion-CNC
Warning
Notate or take a picture of any parameters before you change them

Connections

  1. Physically connect the USB/LAN Connect to the Fanuc control 
    1. Connect black 8-pin cable to bottom of the USB/LAN Connect 
    2. Connect tan 25-pin adapter to black 8-pin cable on the other end 
    3. Connect gray 4-pin cable from screen into board (if using internal USB/LAN Connect) 
    4. Remove yellow and silver gender changer from tan 25-pin adapter; plug into machine serial port 
    5. Attach USB stick or SD card to unit 
  2. Plug the power supply into the USB/LAN Connect 
    1. Screen should come on once powered 

EIA Programs

Alert
All models of USB and/or LAN Connect support transferring of EIA programs.

Parameters and Settings

USB/LAN Connect Settings

Info
USB/LAN Connect has three buttons, left, middle, and right. Depending on the screen, these can either be softkeys that reference a digital button on the screen or up (left), down (right), and select (middle) buttons. 
  1. Press Setup from the main menu 
  2. Press Baud Rate
    1. Select "19200"
  3. Press Data/Par/Stp (Data/Parity/Stop bits) 
    1. Select "7, even, 2"
  4. Press Flow Control
    1. Select "SW XON/XOFF"
  5. Press EOB Delay (End-of-block delay) 
    1. Select "No Delay"
  6. Press EOB Char (End-of-block character) 
    1. Select "CR LF"
  7. Press Start Tx (Transmission start character) 
    1. Select "None"
  8. Press End Tx (Transmission end character) 
    1. Select "None"
  9. Press Start Rx (Receive start character) 
    1. Select "Automatic"
  10. Scroll down and press Okay

Mazak Parameters

  1. Press far-left softkey
  2. Press DATA I/O
  3. Press TAPE
  4. Press PARAM.
  5. Set BAUDRATE to "19200" (2400, 4800, 9600 may also be used)
  6. Set DATA BIT to "8"
  7. Set PARITY to "NONE"
  8. Set STOP BIT to "2"
  9. Set HAND SHAKE to "DC CONTROL"
  10. Set WAIT TIME to "5.0"
  11. Set FORMAT to "ASCII"
  12. Set SAME WNo. to "ALARM"
  13. Set PORT to "COM1"
  14. Press PARAM. to close
  15. Press PARAM. DETAIL
  16. Set the following TAP parameters:
    1. TAP1
      1
      TAP9
      76
      TAP17
      0
      TAP25
      00000000
      TAP2
      0
      TAP10
      13
      TAP18
      0
      TAP26
      00000001
      TAP3
      0
      TAP11
      109
      TAP19
      0
      TAP27
      00000000
      TAP4
      0
      TAP12
      122
      TAP20
      0
      TAP28
      00111010
      TAP5
      1
      TAP13
      91
      TAP21
      0
      TAP29
      10
      TAP6
      0
      TAP14
      70
      TAP22
      0
      TAP30
      30
      TAP7
      0
      TAP15
      0
      TAP23
      0
      TAP31
      5
      TAP8
      0
      TAP16
      0
      TAP24
      0
      TAP32
      0
  17. Press PARAM. DETAIL to close
    18. While the Mazak control is set to 8 Data Bit, None Parity, & 1 Stop Bit, the computer or hardware sending the part program should be 7 Data Bit, Even Parity, & 2 Stop Bit

Sending and Receiving Programs

Send to CNC

  1. From CNC Machine Control 
    1. Press far left softkey
    2. Press DATA IN/OUT or DATA I/O softkey
    3. Press TAPE I/O or TAPE softkey
    4. Press ALL LOAD NC <- TAPE or LOAD NC <- TAPE softkey
    5. Press START softkey
  2. From USB/LAN Connect 
    1. Start at the main menu 
    2. Press USB to CNC on the USB Connect, or File to CNC on the LAN Connect
    3. Find the program you want to send, then press the middle button 
    4. Press Start
    5. Program will now be sent into the machine

Receive from CNC

  1. From USB/LAN Connect 
    1. Start at the main menu 
    2. Press CNC to USB on the USB Connect, or CNC to File on the LAN Connect
    3. Press Start
  2. From Machine Control 
    1. Press far left softkey
    2. Press DATA IN/OUT or DATA I/O softkey
    3. Press TAPE I/O or TAPE softkey
    4. Press PUNCH NC -> TAPE softkey
    5. Type the work number
    6. Press INPUT button
    7. Press START softkey

Mazatrol Programs

Alert
Only "Mazak" models of USB and/or LAN Connect support transferring of Mazatrol programs.

Parameters and Settings

USB/LAN Connect Settings

Info
USB/LAN Connect has three buttons, left, middle, and right. Depending on the screen, these can either be softkeys that reference a digital button on the screen or up (left), down (right), and select (middle) buttons. 
  1. Press Setup from the main menu 
  2. Press Baud Rate
    1. Select "19200"
  3. Press Data/Par/Stp (Data/Parity/Stop bits) 
    1. Select "8 data, no parity, 2 stop bit"
  4. Press Flow Control
    1. For older controls, set to "CMT Ver 1"
    2. For newer controls, set to "CMT Ver 2"
    InfoIf CMT Ver 1 doesn't work, try CMT Ver 2, and vice versa.
  5. Press EOB Delay (End-of-block delay) 
    1. Select "No Delay"
  6. Press EOB Char (End-of-block character) 
    1. Select "None/binary"
  7. Press Start Tx (Transmission start character) 
    1. Select "None"
  8. Press End Tx (Transmission end character) 
    1. Select "None"
  9. Press Start Rx (Receive start character) 
    1. Select "Automatic"
  10. Scroll down and press Okay

Mazak Parameters

  1. Press far-left softkey
  2. Press DATA I/O
  3. Press CMT
  4. Press PARAM.
  5. Set BAUDRATE to "19200" (2400, 4800, 9600 may also be used)

Sending and Receiving Programs

Send to CNC

  1. From USB/LAN Connect 
    1. Start at the main menu 
    2. Press USB to CNC on the USB Connect, or File to CNC on the LAN Connect
    3. Find the program you want to send, then press the middle button 
    4. Press Start
  2. From CNC Machine Control 
    1. Press far left softkey
    2. Press DATA IN/OUT or DATA I/O softkey
    3. Press CMT I/O or CMT softkey
    4. Press LOAD CMT -> NC softkey
    5. Type the work number
    6. Press INPUT button
    7. Press START softkey

Receive from CNC

  1. From USB/LAN Connect 
    1. Start at the main menu 
    2. Press CNC to USB on the USB Connect, or CNC to File on the LAN Connect
    3. Press Start
  2. From CNC Machine Control
    1. Press far left softkey
    2. Press DATA IN/OUT or DATA I/O softkey
    3. Press CMT I/O or CMT softkey
    4. Press SAVE NC -> CMT softkey
    5. Type the work number
    6. Press INPUT button
    7. Press START softkey

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